OT and IT, finally speaking.
Industrial IoT, MES integration, predictive maintenance and quality systems - engineered to bridge the shop floor and the enterprise stack without adding risk to the control layer.
What we build for manufacturing.
Industrial IoT & telemetry
Sensor ingestion from PLCs, SCADA and edge gateways - normalised, time-series stored and made queryable without touching control systems.
- OPC UA · MQTT · Modbus ingestion
- Edge buffering & store-forward
- Time-series storage at scale
MES & ERP integration
Connect shop-floor execution to the enterprise stack - work orders down, production confirmations up, with reconciliation you can audit.
- ISA-95 aligned integration
- SAP / Oracle work order flows
- Genealogy & traceability records
Predictive maintenance
Condition monitoring and failure prediction built on real machine history - prioritised by cost of downtime rather than model accuracy alone.
- Vibration & thermal signal models
- Remaining useful life estimation
- Maintenance workflow integration
Quality & compliance
Statistical process control, defect capture and electronic batch records with the traceability that audits and recalls demand.
- SPC & control charting
- Electronic batch records
- Full lot & serial genealogy
OEE & production analytics
Availability, performance and quality measured from machine truth rather than manual logs - with drill-down to the shift and the asset.
- Real-time OEE calculation
- Downtime reason capture
- Shift & asset-level drill-down
OT security & segmentation
Purdue-model segmentation, unidirectional data flow and asset inventory - visibility into the OT network without exposing it.
- Purdue / IEC 62443 segmentation
- Read-only OT data diodes
- OT asset inventory & monitoring
From pilot line to every plant.
Walk the line
Understand the process, the control systems and the constraints. What can be touched, what cannot, and what stops production if it fails.
Architect OT-safe
Reference architecture aligned to ISA-95 and IEC 62443 - read-only paths from control systems, segmentation, and no new attack surface.
Build & integrate
Senior industrial engineers deliver telemetry, MES integration and analytics - connected to the ERP without disturbing the control layer.
Roll out plant by plant
Prove on one line, then template across sites. Every plant differs, so we build for variation rather than assuming uniformity.
What clients measure afterwards.
-17% unplanned downtime
Condition monitoring surfacing failures before they stop the line.
+7pt OEE improvement
Measured from machine data, with losses attributed to real causes.
Hours to minutes
Traceability queries for recall and audit that once took a day.
No new OT exposure
Data flows out; control stays isolated behind segmentation.
Tools we work fluently in.
- OPC UA
- MQTT / Sparkplug
- Modbus
- PROFINET
- EtherNet/IP
- Ignition
- AWS IoT Greengrass
- Azure IoT Edge
- Kafka
- TimescaleDB
- SAP
- Oracle
- Siemens Opcenter
- Rockwell
- Aveva
- Databricks
- Snowflake
- Python / scikit-learn
- Grafana
- dbt
Across discrete and process.
Domain depth, not a learning curve.
Engineers who respect the control layer
We have worked in plants where a mistake stops production. Our default is read-only from OT, segmented, with no path back into control.
Integration without replacement
Your MES, historian and ERP stay. We build the layer that connects them and makes their data usable, rather than proposing a rip and replace.
Built for plant variation
No two sites are identical. We template what is common and parameterise what differs, so rollout does not restart at every plant.
Outcome measured on the line
Success is downtime, OEE and scrap - measured from machine data. Dashboards that nobody on the floor trusts are not a delivered outcome.
Manufacturing delivery, answered.
The questions plant directors, COOs and IT leaders ask us most often before connecting the shop floor.
- Our default architecture is read-only from the OT network, with segmentation aligned to the Purdue model and IEC 62443. Data flows outward to the analytics layer; nothing flows back into control. Where a customer requires stronger separation we use unidirectional gateways. We do not write to PLCs, and any change touching the control layer goes through your existing plant change management rather than ours.
Book a manufacturing strategy call - leave with a blueprint.
A 45-minute session with a senior industrial architect. We map your control landscape, integration surface and downtime drivers - and leave you with a prioritised blueprint, whether you engage us or not.
Work we have actually delivered.
Tell us about your project.
Briefs, NDAs, architecture reviews, anything goes. A senior engineer responds within 24 hours.
- Email[email protected]
- Phone+91 99228 74956
- LocationsHyderabad · Pune · Bangalore
- 1 · A senior engineer reviews your brief within 24 hours.
- 2 · We schedule a 30-minute discovery call.
- 3 · You receive a written proposal in 48-72 hours.